History
Jet engines can be dated back to the first century AD, when Hero of Alexandria invented the aeolipile. This used steam power directed through two jet nozzles so as to cause a sphere to spin rapidly on its axis. So far as is known, it was never used for supplying mechanical power, and the potential practical applications of Hero's invention of the jet engine were not recognized. It was simply considered a curiosity.
Jet propulsion only literally and figuratively took off with the invention of the rocket by the Chinese in the 11th century. Rocket exhaust was initially used in a modest way for fireworks but gradually progressed to propel some quite fearsome weaponry; and there the technology stalled for hundreds of years.
The problem was that rockets are simply too inefficient to be useful for general aviation. Instead, by the 1930s, the piston engine in its many different forms (rotary and static radial, aircooled and liquid-cooled inline) was the only type of powerplant available to aircraft designers. This was acceptable as long as only low performance aircraft were required, and indeed all that were available.
However, engineers were beginning to realize conceptually that the piston engine was self-limiting in terms of the maximum performance which could be attained; the limit was essentially one of propeller efficiency. This seemed to peak as blade tips approached the speed of sound. If engine, and thus aircraft, performance were ever to increase beyond such a barrier, a way would have to be found to radically improve the design of the piston engine, or a wholly new type of powerplant would have to be developed. This was the motivation behind the development of the gas turbine engine, commonly called a "jet" engine, which would become almost as revolutionary to aviation as the Wright brothers' first flight.
The earliest attempts at jet engines were hybrid designs in which an external power source supplied the compression. In this system (called a thermojet by Secondo Campini) the air is first compressed by a fan driven by a conventional piston engine, then it is mixed with fuel and burned for jet thrust. The examples of this type of design were the Henri Coandă's Coandă-1910 aircraft, and the much later Campini Caproni CC.2, and the Japanese Tsu-11 engine intended to power Ohka kamikaze planes towards the end of World War II. None were entirely successful and the CC.2 ended up being slower than the same design with a traditional engine and propeller combination.
Jet propulsion only literally and figuratively took off with the invention of the rocket by the Chinese in the 11th century. Rocket exhaust was initially used in a modest way for fireworks but gradually progressed to propel some quite fearsome weaponry; and there the technology stalled for hundreds of years.
The problem was that rockets are simply too inefficient to be useful for general aviation. Instead, by the 1930s, the piston engine in its many different forms (rotary and static radial, aircooled and liquid-cooled inline) was the only type of powerplant available to aircraft designers. This was acceptable as long as only low performance aircraft were required, and indeed all that were available.
However, engineers were beginning to realize conceptually that the piston engine was self-limiting in terms of the maximum performance which could be attained; the limit was essentially one of propeller efficiency. This seemed to peak as blade tips approached the speed of sound. If engine, and thus aircraft, performance were ever to increase beyond such a barrier, a way would have to be found to radically improve the design of the piston engine, or a wholly new type of powerplant would have to be developed. This was the motivation behind the development of the gas turbine engine, commonly called a "jet" engine, which would become almost as revolutionary to aviation as the Wright brothers' first flight.
The earliest attempts at jet engines were hybrid designs in which an external power source supplied the compression. In this system (called a thermojet by Secondo Campini) the air is first compressed by a fan driven by a conventional piston engine, then it is mixed with fuel and burned for jet thrust. The examples of this type of design were the Henri Coandă's Coandă-1910 aircraft, and the much later Campini Caproni CC.2, and the Japanese Tsu-11 engine intended to power Ohka kamikaze planes towards the end of World War II. None were entirely successful and the CC.2 ended up being slower than the same design with a traditional engine and propeller combination.
Turbines
Because a turbine expands from high to low pressure, there is no such thing as turbine surge or stall. The turbine needs fewer stages than the compressor, because the mass of the fuel is added to the stream, the blades have more curvature and the gas streams faster.
Designers must, however, prevent the turbine blades and vanes from melting in a very high temperature and stress environment. Consequently bleed air extracted from the compression system is often used to cool the turbine blades/vanes internally. Other solutions are improved materials and/or special insulating coatings. The discs must be specially shaped to withstand the huge stresses imposed by the rotating blades. They take the form of impulse, reaction, or combination impulse-reaction shapes. Improved materials help to keep disc weight down.
Designers must, however, prevent the turbine blades and vanes from melting in a very high temperature and stress environment. Consequently bleed air extracted from the compression system is often used to cool the turbine blades/vanes internally. Other solutions are improved materials and/or special insulating coatings. The discs must be specially shaped to withstand the huge stresses imposed by the rotating blades. They take the form of impulse, reaction, or combination impulse-reaction shapes. Improved materials help to keep disc weight down.
Cooling systems
All jet engines require high temperature gas for good efficiency, typically achieved by combusting hydrocarbon or hydrogen fuel. Combustion temperatures can be as high as 3500K (5000F), above the melting point of most materials.
Cooling systems are employed to keep the temperature of the solid parts below the failure temperature.
Cooling systems are employed to keep the temperature of the solid parts below the failure temperature.
Air Systems
A complex air system is built into most turbine based jet engines, primarily to cool the turbine blades, vanes and discs.
Air, bled from the compressor exit, passes around combustor and is injected into the rim of the rotating turbine disc. The cooling air then passes through complex passages within the turbine blades. After removing heat from the blade material, the air (now fairly hot) is vented, via cooling holes, into the main gas stream. Cooling air for the turbine vanes undergoes a similar process.
Cooling the leading edge of the blade can be difficult, because the pressure of the cooling air just inside the cooling hole may not be much different from that of the oncoming gas stream. One solution is to incorporate a cover plate on the disc. This acts as a centrifugal compressor to pressurize the cooling air before it enters the blade. Another solution is to use an ultra-efficient turbine rim seal to pressurize the area where the cooling air passes across to the rotating disc.
A series of (e.g. labyrinth) seals allow a small flow of bleed air to wash the turbine disc to extract heat and, at the same time, pressurize the turbine rim seal, to prevent hot gases entering the inner part of the engine.Small quantities of compressor bleed air are also used to cool the shaft, turbine shrouds, etc.
Air, bled from the compressor exit, passes around combustor and is injected into the rim of the rotating turbine disc. The cooling air then passes through complex passages within the turbine blades. After removing heat from the blade material, the air (now fairly hot) is vented, via cooling holes, into the main gas stream. Cooling air for the turbine vanes undergoes a similar process.
Cooling the leading edge of the blade can be difficult, because the pressure of the cooling air just inside the cooling hole may not be much different from that of the oncoming gas stream. One solution is to incorporate a cover plate on the disc. This acts as a centrifugal compressor to pressurize the cooling air before it enters the blade. Another solution is to use an ultra-efficient turbine rim seal to pressurize the area where the cooling air passes across to the rotating disc.
A series of (e.g. labyrinth) seals allow a small flow of bleed air to wash the turbine disc to extract heat and, at the same time, pressurize the turbine rim seal, to prevent hot gases entering the inner part of the engine.Small quantities of compressor bleed air are also used to cool the shaft, turbine shrouds, etc.
Advanced designs
J-58 combined ramjet/turbojet
The SR-71's Pratt & Whitney J58 engines were rather unusual. They could convert in flight from being largely a turbojet to being largely a compressor-assisted ramjet. At high speeds (above Mach 2.4), the engine used variable geometry vanes to direct excess air through 6 bypass pipes from downstream of the fourth compressor stage into the afterburner. 80% of the SR-71's thrust at high speed was generated in this way, giving much higher thrust, improving specific impulse by 10-15%, and permitting continuous operation at Mach 3.2. The name coined for this configuration is turbo-ramjet.
The SR-71's Pratt & Whitney J58 engines were rather unusual. They could convert in flight from being largely a turbojet to being largely a compressor-assisted ramjet. At high speeds (above Mach 2.4), the engine used variable geometry vanes to direct excess air through 6 bypass pipes from downstream of the fourth compressor stage into the afterburner. 80% of the SR-71's thrust at high speed was generated in this way, giving much higher thrust, improving specific impulse by 10-15%, and permitting continuous operation at Mach 3.2. The name coined for this configuration is turbo-ramjet.
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